Automation | Remote Monitoring | Compliance

Driving efficiency.
Ensuring compliance.

We apply decades of specialized experience to the forefront of automation, control, and compliance for the modern energy and manufacturing sectors.

About

Your operation. Our commitment.

Your operation doesn't stop, and neither do we. Optimal Pipeline Solutions provides 24/7 third-party control room operations, SCADA and automation engineering, and full CRM compliance management for pipeline operators. We've operated control rooms, engineered and commissioned critical field infrastructure, built and maintained SCADA systems, successfully navigated control room audits, and worked in the field long before supporting operations from a control center. When you hand us your operation, you're handing it to a team that understands every part of it — because we've done every part of it.

Services

What we deliver.

Pipeline operations demand more than isolated services—they require a partner who can monitor and control systems around the clock, respond instantly to operational events, stay ahead of compliance requirements, and engineer the infrastructure that connects it all.

That's exactly what we do. OPS was built to provide operators with a single, accountable partner for control room operations, compliance management, automation engineering, and operational support. Our services are designed to work together as an integrated solution, but each can also be delivered as a standalone offering. Whether you need support in one area or across your entire operation, we tailor our services to fit your needs. Every capability below exists because operators need it—and because we have the expertise to deliver it.

24/7 Monitoring & Callout

Our controllers provide continuous, around-the-clock monitoring of pipeline, gathering, and terminal operations, ensuring your assets remain under constant supervision.

With dedicated staffing 24 hours a day, 365 days a year, we deliver uninterrupted coverage that enhances reliability, minimizes downtime, and reduces operational risk.

Whether your operation requires full remote control of critical assets or simply alarm monitoring and field callout services, we offer scalable solutions tailored to your operational requirements. From single facilities to complex multi-asset systems, our services are designed to provide the level of support, oversight, and responsiveness that best fits your organization's needs.

Control Room Operations

Our controllers provide professional oversight backed by real-world operational experience. With backgrounds spanning pipeline control, field operations, military service, and law enforcement, our team brings a disciplined approach to monitoring, communication, and incident response.

This depth of experience translates into greater situational awareness, sound decision-making, and consistent execution in both routine and abnormal operating conditions. More than simply monitoring alarms, our controllers understand the operational impact of events and the importance of timely, accurate response to support the safe and reliable operation of your assets.

CRM Compliance Management

The full PHMSA compliance stack — ISA-18.2 alarm rationalization, monthly alarm performance reviews, annual alarm reviews, safety-related alarm reviews, controller fatigue management, point-to-point verification, and revision-controlled document management. Our compliance team has managed these programs since the birth of the CRM rule, and purpose-built tooling generates and tracks every deliverable automatically.

Compliance Consulting

Third-party compliance consulting for operators who need expertise without a long-term contract. CRM plan development and review, mock audits, gap analysis, documentation assessment, and direct audit representation. Our team has successfully navigated control room audits from regulatory agencies including PHMSA — we know exactly what they look for and how to be ready for it.

SCADA & Automation Engineering

Our automation and control system services are available as part of a complete OPS Control Center solution or as a standalone engagement. From greenfield projects to system upgrades and modernization efforts, we design, integrate, and commission solutions tailored to each operation's needs.

Our expertise spans SCADA, PLCs, control panels, communications, field commissioning, and system integration across a wide range of industrial applications. Whether supporting a control center, pumping station, custody transfer facility, storage terminal, or other critical infrastructure, we deliver practical solutions backed by proven engineering and field experience.

Purpose-Built Compliance & Operations Software

When the off-the-shelf tools failed to fit our needs, we built our own. Developed in-house to solve real-world pipeline operational and compliance challenges, our proprietary software platform is now available to help other operators improve efficiency, compliance, and visibility. From alarm rationalization and automated reporting to controller scheduling, document control, and large-scale operational data analysis, our tools are purpose-built for pipeline and control room operations and proven before ever being brought to market.

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Control Room

24/7/365 monitoring. Zero compromise.

At the core of everything we do is 24/7 control room monitoring and emergency callout. Our controllers bring hands-on experience from across the oil and gas industry, with backgrounds spanning pipeline and field operations, terminals, exploration, production, compliance, and control rooms. Because we've worked throughout the operational lifecycle, we understand the significance behind every alarm, operating condition, and response decision. That expertise shapes how we manage compliance, execute alarm rationalization, and respond when critical situations arise.

24/7 Monitoring and Control
PHMSA CRM Compliance (49 CFR 195.446 / 192.631)
Cyber and Physical Security
Fully Redundant Power, Hardware, Software, and Networks
Emergency Response
Leak Detection (CPM and non-CPM)
Disaster Recovery Control Center

We speak your operation's language.

We don't just understand the equipment — we understand the work.

24/7 Remote Monitoring
Emergency Callout
Pipeline Gathering Operations
Terminal & Storage Operations
Custody Transfer & Metering
PHMSA CRM Compliance
ISA-18.2 Alarm Rationalization
Alarm Performance Reviews
Safety-Related Alarm Reviews
Controller Fatigue Management
Point-to-Point Verification
Document Control & Retention
CRM Plan Development
Mock Audits & Gap Analysis
Audit Representation
Leak Detection (CPM & Non-CPM)
Automation

Our Automation Engineering Services

Our automation engineering practice is built on four decades of hands-on experience designing and commissioning control systems — back when the tools didn't do what you needed and you had to build the missing pieces yourself. That depth spans pumping stations, custody transfer metering, multi-terminal storage facilities, control center implementations, and large-scale industrial automation across more than 20 industries.

Whether you need a greenfield SCADA deployment, a PLC upgrade, a new terminal automation system, or a modernization of aging infrastructure, we design, integrate, and commission solutions tailored to your operation's specific requirements. Our engineers bring the kind of knowledge that only comes from decades of field delivery — understanding what works on the ground, not just on paper.

For operators who also rely on OPS for control room operations or compliance management, our automation team is already embedded in that environment. Changes move through the Management of Change process without the coordination overhead of working with a separate vendor — because the team maintaining your compliance programs is the same team making the change. But that relationship isn't a prerequisite. We bring the same depth and accountability to standalone automation engagements.

Every control system we engineer carries the weight of everything that came before it. That kind of experience doesn't come from a textbook — it comes from decades of delivering solutions that had to work the first time, every time.

Across every kind of operation.

Over 100 documented projects across four decades and more than 20 industries.

Midstream Pipeline Crude Oil Gathering NGL & Gas Processing Terminal Automation Produced Water Tank Farm Operations Custody Transfer Metering Chemical Processing Co-Generation & Power Water & Wastewater Treatment Leak Detection (CPM & Non-CPM) Oil Field Operations Control Room Operations Industrial Manufacturing & Process Automation Enterprise Network Infrastructure
40

Years of
SCADA Projects

65+

Combined Years of
Automation Engineering

150+

Documented Client
Projects

44+

Custom
Applications

10+

Communications
Protocols

We speak your equipment's language.

Our team has direct, hands-on experience with a multitude of platforms and systems deployed across modern pipeline and industrial operations including but not limited to the following.

SCADA Systems

Ignition SCADA
FactoryTalk View SE/ME
Wonderware / InTouch
RSView32
GE Cimplicity / Proficy

PLC Platforms

ControlLogix / CompactLogix
SLC-500 / PLC-5
Modicon 984 / Quantum
GE 90-30 / 90-70
Siemens TI-505
SCADAPack / ISaGRAF

Flow Computers & Metering

Omni Flow Computers
ABB Spirit FlowX
ABB Totalflow
Toptech Multiloads
Raptor Tank Gauging

Communications & Infrastructure

MQTT / Sparkplug
Kepware OPC-UA
Stratus ftServers
Canary Historian
VMware / Hyper-V
Docker

Data & Development

React
TypeScript
ASP.NET Core
C#
Python
T-SQL
MySQL
Tauri

Custom Solutions

Alarm Rationalization
Controller Scheduling & HOS
Compliance Document Control
Operational Data Analytics
Pipeline Simulation & Testing
OPS CRM Suite

Built to automate.
Built to deliver.

From concept through commissioning, we design, build, and integrate the automation systems that keep your operation running — pipelines, terminals, gathering systems, and everything in between.

PMP-Certified Project Delivery

Automation projects delivered on time and within scope by PMP-certified project managers. From initial scope definition through final commissioning and handover, we own the outcome at every stage.

Pipeline & Industrial Automation

Automation experience across midstream pipeline infrastructure and industrial manufacturing — two sectors that demand different disciplines, different tolerances, and different thinking. We bring both to every engagement.

PLC, SCADA & System Integration

From PLC programming and SCADA architecture to cloud deployment, data historians, enterprise system integration, and custom software solutions built specifically for your operation. We design it, we integrate it, we commission it.

Greenfield to Modernization

Whether you're automating a new facility from the ground up or replacing aging infrastructure, our team has done it across pumping stations, custody transfer, storage terminals, and unmanned remote sites — at every scale.

Projects

Featured projects.

OPS delivers reliable, scalable automation solutions built to meet the demands of complex operations — from initial PLC design to comprehensive system integration.

Terminal Automation

Rail-to-Storage and Automated Truck Rack System

Managed the offloading of 80 rail cars into storage through three dedicated product meter skids. Automated multi-flowrate proving, direct integration with TMS6 for batch and transaction data, and an interface with Toptech Multiloads for fully unattended driver operations at an eight-bay truck rack.

SCADA Modernization

Enterprise SCADA for Manufacturing

Enterprise-wide SCADA system using Ignition and Kepware OPC, replacing legacy systems. Centralized historical data for materials, batching, and forecasting with custom diagnostic tools that significantly reduced equipment downtime. SQL-driven configuration backend enabled rapid operational adjustments.

Multi-Site Deployment

Multi-Terminal Control and SCADA

Control systems for four terminals and a central control center using ControlLogix PLCs and Ignition SCADA on Stratus ftServers. Integrated with Omni flow computers, Raptor tank gauging, and Siemens/ABB VFDs. Standardized operational control with fault-tolerant server infrastructure.

HMI Modernization

High-Performance HMI Consolidation

Overhauled existing HMI systems using FactoryTalk View SE Network Distributed application built to high-performance standards. Consolidated three standalone HMIs into a single Stratus server utilizing virtual machines and a unified HMI platform.

Purpose-Built Software

OPS Control Room Management Platform

A proprietary operations management platform developed specifically to support pipeline control room compliance under 49 CFR 195.446, 49 CFR 192.631, and ISA-18.2. Modules span alarm rationalization, automated monthly and annual alarm performance reviews, safety-related alarm reviews, controller scheduling with HOS compliance tracking, dynamic point-to-point verification with auto-generated controlled documents, and large-scale operational metrics collection and analysis. An integrated document control system maintains full revision history and audit-ready retrieval for every compliance deliverable. A purpose-built pipeline simulation environment supports development and integration testing.

Compliance

Audit-ready.
Always.

We are dedicated to providing superior compliance services, helping control rooms meet the standards set out by PHMSA CRM regulations defined in CFR 195.446 and 192.631. Our team has successfully navigated multiple audits from regulatory agencies including PHMSA.

CRM Plan Development

Development and implementation of tailored Control Room Management plans. We help new control rooms build their framework and established control rooms strengthen theirs.

Ongoing CRM Improvements

Continuous evaluation and improvement of existing CRM plans to stay ahead of regulatory changes and operational needs.

Documentation Services

Comprehensive compliance documentation — revision-controlled, audit-ready, and maintained with full lifecycle tracking.

Mock Audits

Rigorous mock audits that identify gaps before the real inspector arrives. Know exactly where you stand and what needs attention.

Audit Services & Consulting

Full audit support and consulting from a team that has been through the process. We provide the framework for successful outcomes.

Case Study

Managed SCADA Operations for a
Major Midstream Operator

How OPS manages full-spectrum SCADA operations and compliance for a major midstream pipeline operator across a multi-state gathering system.

149

Sites Monitored

15,485

Alarms Rationalized

265

Compliance Documents

24/7

Monitoring Coverage

10+

Protocols Supported

OPS serves as the dedicated control room for a major midstream pipeline and gathering operator running Ignition SCADA across dozens of remote sites handling crude oil, produced water and natural gas. This is more than a contract with a start and end date — it is a continuous, evolving partnership where OPS automation engineering, compliance, and control room operations function as a single integrated team alongside the customer.

Because our team understands both the systems and the operations they support, implementation follows the Management of Change process without the delays that come with coordinating separate contractors.

Integrated Operations & Engineering

New site onboarding — SCADA integration, alarm rationalization, compliance documentation — moves through the process without the scheduling delays that come with coordinating separate contractors.

Always Current

Alarm metrics, monthly reviews, and compliance reports generate automatically. The data is never stale. When an inspector asks "show me last month's alarm performance," it's already done.

Scales Without Headcount

The operator has added dozens of sites without proportionally growing the compliance team. Automation handles the documentation burden that would otherwise require dedicated staff.

Single Source of Truth

One integrated platform for alarms, schedules, documents, and reports. No spreadsheets, no disconnected systems. Everything traces back to one authoritative data source.

Clients

Trusted by operators.

From the people who depend on us every day.

"We are very happy with our decision to switch from our previous control room provider to OPS. Highly skilled in control center operations, and we know the OPS team can be trusted with our assets. We are certainly satisfied with the level of service they provide."

Dave Brazeal

VP of Operations and Construction, Taproot Energy Partners

"I've trusted this team on automation projects well before OPS existed, and I consider them a dependable resource. They've always been solid — technically strong, responsive, and easy to work with."

Travis Cundiff

VP of Operations, NGL Crude Terminals

Process

Not just a vendor.
A partner.

We Work With You

We don't hand you a system and walk away. We operate it with you, improve it with you, and adapt it as your operation changes. Our engineers and your operations team share the same data, the same tools, and the same goals.

Integrated Operations & Engineering

When something needs to change, it moves through the process without scheduling delays — because the team monitoring your systems and managing your compliance programs is the same team making the change.

We've Seen It Before

Four decades across 20+ industries means we've encountered most problems in some form already. We bring solutions from manufacturing floors, chemical plants, and power generation facilities into pipeline operations — approaches that a single-industry team wouldn't think to try.

We Build What You Need

If the tool doesn't exist, we build it. Our platform grew entirely from real operational needs — alarm rationalization, automated compliance reporting, controller scheduling, document control. Every feature exists because a customer needed it.

We Keep You Audit-Ready

Compliance isn't a project we finish — it's a state we maintain. Every alarm is rationalized, every document is tracked, every controller shift is logged. When an inspector arrives, the answer is already on the screen.

We Scale With You

Add sites, add systems, add product streams. Our architecture and our tooling are built to grow with your operation without requiring you to grow your own staff proportionally. The automation handles the scale.

Contact

Ready to modernize
your operations?

Whether you need full remote monitoring, compliance support, automation services, or custom tooling — we'd like to hear from you.